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Precision Machining Parts for Medical Devices

Aug. 22, 2019

 

Precision Machined & Investment-Cast Components for Medical, Surgical, and Dental Devices


When lives depend on the accuracy of a single micron, you need a manufacturing partner that treats every part as mission-critical. Rollyu Precision delivers investment castings and CNC-machined components that power today’s most advanced medical diagnostics, surgical robotics, patient-handling systems, and dental equipment. Backed by ISO 9001 and ISO 13485 certifications, we combine world-class quality assurance with flexible production volumes—so you get flawless parts, on time, every time.


Precision Machining Parts for Medical Devices

 

Why OEMs Choose Rollyu for Medical Device Components

  • Ultra-tight tolerances: Five-axis      machining, Swiss turning, and high-pressure investment casting hold      critical dimensions to ±0.005 mm.

  • Medical-grade materials: 17-4 PH      stainless, Ti-6Al-4V, cobalt chrome, PEEK, and other biocompatible      alloys—all traceable to mill certificates.

  • Sterile-ready finishes:      Electropolishing, passivation, laser marking, and Class 10 000 clean-room      packaging ensure immediate integration into your production line.

  • Regulatory alignment: Full DHR/DMR      documentation, lot tracking, and validation protocols simplify FDA, MDR,      and CFDA submissions.

 

Core Markets & Typical Components

Diagnostic & Imaging Equipment

  • Pump housings, sensor mounts, RF-shielded enclosures

  • X-ray collimator plates, MRI gradient coil end caps

  • Fluid-handling manifolds with burr-free micro passages

Surgical & Patient-Handling Systems

  • Arthroscopic shaver hubs, laparoscopic trocar sleeves

  • Precision drive shafts, valve seats, and flange adapters

  • Lightweight aluminum castings for mobile operating tables

Medical & Surgical Robotics

  • Robotic arm joints, harmonic-drive housings, cable output ports

  • Titanium end effectors: graspers, needle drivers, micro      scalpels

  • Control-console heat sinks and EMI covers machined from 6061-T6

Implantable & Orthopedic Devices

  • Porous titanium fusion cages, hip stem trial components

  • Cannulated bone screws, custom trauma plates

  • Cobalt-chrome femoral knee blanks ready for polishing

Dental Equipment & Instruments

  • High-speed handpiece bodies, contra-angle gear trains

  • Implant abutments, surgical guides, disposable burs

  • Autoclavable syringe tips, ultrasonic scaler horns

 

Manufacturing Toolbox

Capability

Benefit for Medical OEMs

Investment Casting (lost wax)

Near-net geometry cuts secondary   machining and material waste.

5-Axis CNC Milling & Turning

Complex contours and micro-features in a   single setup = perfect repeatability.

Wire EDM & Micro-Drilling

Burr-free slots and through-holes as   small as Ø0.15 mm.

Laser Welding & Marking

Hermetic seals with minimal HAZ; UDI and   lot codes that survive autoclaves.

In-Process Metrology

Inline CMM probing and optical inspection   for 100 % dimensional verification.

 Precision Machining Parts for Medical Devices

End-to-End Quality Assurance

  • Material certification & biocompatibility testing to ASTM F136, ISO 10993, and USP Class VI.

  • Process validation (IQ, OQ, PQ) and      statistical process control to maintain CpK > 1.67.

  • Environmental & sterilization simulations (ETO, gamma, steam) confirm coating and mechanical integrity.

  • Full traceability—from raw billet      to final shipment—stored securely for 15 years.

 

 

Innovation Drivers We Support

  • Miniaturization: Lighter, smaller      pump impellers and sensor housings for wearable or handheld diagnostics.

  • Smart Surgery: Embedded channels      and mounts for fiber-optic sensors in next-generation robotic wrists.

  • Sustainable Healthcare:      Material-efficient investment castings and recyclable titanium scrap      reclamation programs.

 

Ready to Accelerate Your Medical Device Program?

Whether you need prototype quantities for a new laparoscopic tool or annual volumes for Class III implants, Rollyu Precision has the expertise, capacity, and certifications to deliver.

 

Let’s turn your CAD model into a life-saving reality.